Steelcraft-automotive 71120 BULL BAR User Manual download pdf

BULL BAR

1998-2011 FORD RANGER

Page 1 of 4 12/2/2011REV1(DP)

PARTS LIST:

Bull Bar

12mm Hex Nuts

Driver/Left Frame Mounting Bracket

10-1.5mm x 35mm Hex Bolts

Passenger/Right Frame Mounting Bracket

10mm x 27mm OD x 3mm Flat Washers

Driver/Left Mounting Bracket

10mm Lock Washers

Passenger/Right Mounting Bracket

10mm Hex Nuts

12-1.75mm x 110mm Hex Bolts

8-1.25mm x 25mm Special Self Tapping Flange Bolts

12-1.75mm x 50mm Hex Bolts

8-1.25mm x 55mm Double Sided Studs W/Nut

12mm x 44mm OD x 4mm Large Flat Washers

8mm x 24mm OD x 2mm Flat Washers

12mm x 32mm OD x 3mm STD Flat Washers

8mm Lock Washers

12mm Lock Washers

8mm Hex Nuts

PROCEDURE:

REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS

CAREFULLY BEFORE STARTING INSTALLATION. FACTORY SKID PLATE MUST BE REMOVED OR

MODIFIED FOR INSTALLATION. NOTE: It may be necessary to remove/relocate front license plate and

license plate bracket. It is not required, but strongly recommended. If local/state law requires a license

plate, license plate relocation kit is available.

1. Start the installation on the driver side, front of the vehicle. If vehicle is equipped with a plastic air box,

remove the airbox, (Figure 1). Select the driver side Frame Mounting Bracket. Hold the Bracket in

position against the outside of the frame channel. Insert (1) 12mm x 110mm Hex Bolt with (1) 12mm x

32mm Flat Washer sideways through the Mounting Bracket and frame, (Figure 2). Thread (1) 12mm x

44mm Large Flat Washer, (1) 12mm Lock Washer and (1) 12mm Hex Nut onto the end of the 12mm x

110mm Hex Bolt, (Figure 3). Do not tighten hardware at this time.

2. Line up the (2) slots in the bottom of the Bracket with the (2) factory holes in the bottom of the frame.

a. 1998-2009 vehicles without plastic airbox: Slowly thread (2) 8mm x 25mm Self Tapping

Flange Bolts into the factory holes in the frame, (Figure 4). Do not tighten hardware at this time.

Repeat this Step for passenger side Frame Bracket installation. IMPORTANT! Do not over-

tighten the Bracket hardware or damage to the frame may result.

b. 2010-11 vehicles with plastic airbox or factory skid plate (must be removed): The forward

hole is not threaded; the rear hole is threaded for a hex bolt and was used to hold the air box or

skid plate in place. Slowly thread the (1) 8mm x 25mm Self Tapping Flange Bolt into the forward

unthreaded hole in the frame, (Figure 5A). Do not tighten hardware. Thread (1) 8-1.25mm x

50mm Double Sided Stud with (1) 8mm Flat Washer and (1) 8mm Lock Washer into the rear

threaded hole, (Figure 5A & 5B). NOTE: Installation of the 8mm Double Sided Stud will require

Passenger/Right Side

Frame Mounting Bracket

Driver/Left Side Frame

Mounting Bracket

Complete Installation

Driver/Left Side

Mounting Bracket

Passenger/Right Side

Mounting Bracket

1 2 3 4

BULL BAR 3
1998-2011 FORD RANGER 3

Summary of Contents

Page 1

BULL BAR 1998-2011 FORD RANGER Page 1 of 4 12/2/2011REV1(DP) PARTS LIST: 1 Bull Bar 2 12mm Hex Nuts 1 Driver/Left Frame Mounting Bracket 4 10-1

Page 2

BULL BAR 1998-2011 FORD RANGER Page 2 of 4 12/2/2011REV1(DP) a long reach deep socket. Snug but do not tighten hardware at this time. Repeat this S

Page 3 - 1998-2011 FORD RANGER

BULL BAR 1998-2011 FORD RANGER Page 3 of 4 12/2/2011REV1(DP) Driver Side Installation Pictured (Fig

Page 4

BULL BAR 1998-2011 FORD RANGER Page 4 of 4 12/2/2011REV1(DP) Driver Side Installation Pictured Relocate factory plastic fastener

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Steelcraft-automotive 71120 BULL BAR User Manual

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